China's Rare Earth Export Controls Accelerate Western Supply Chain Independence Efforts

By Advos

TL;DR

Ucore Rare Metals offers Western nations a strategic advantage by creating independent rare earth supply chains, reducing reliance on China's export controls for defense and technology sectors.

Ucore uses its patented RapidSX technology and secured $18.4 million DoD funding to build modular rare earth separation facilities in Louisiana with non-Chinese supply chains.

Ucore's domestic rare earth production strengthens Western supply chain resilience, ensuring stable access to materials essential for clean energy and national security technologies.

China controls 90% of global rare earth processing while restricting exports, making Ucore's US-based separation technology crucial for electric vehicles and defense systems.

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China's Rare Earth Export Controls Accelerate Western Supply Chain Independence Efforts

China's Ministry of Commerce announced this month that it is expanding export controls over key rare-earth elements and related processing equipment, marking a strategic tightening of Beijing's dominance (https://ibn.fm/uyRJa). The new rules place five additional rare-earth elements — holmium, erbium, thulium, europium and ytterbium — under license controls while applying new restrictions to dozens of pieces of processing equipment and technologies used in mining and refining rare earths. China produces more than 90% of the world's processed rare earths and rare-earth magnets, and the regime will bar exports to overseas defense users while applying stricter review for semiconductor-linked users.

The immediate impact has been significant, with data from Chinese customs revealing exports in September decreased by roughly 31% compared with August, signaling how serious the disruption has already been (https://ibn.fm/V8EXt). The export-license changes are tied directly to global geopolitics, with Beijing leveraging its control over critical minerals as part of broader negotiations with Washington (https://ibn.fm/UlEgQ). This supply-chain risk underscores the urgency for the United States to develop independent sources of essential metals, particularly given that the U.S. has been almost entirely reliant on imports for rare earths, especially for downstream processing.

Ucore Rare Metals is positioning itself as a key enabler of Western supply-chain sovereignty through its U.S.-based capabilities. In May 2025 the company announced a $18.4 million funding agreement with the U.S. Department of Defense to scale its RapidSX rare-earth separation technology toward commercial production at its Strategic Metals Complex in Alexandria, Louisiana (https://ibn.fm/4StCi). RapidSX is a modular, feed-stock-agnostic separation platform designed to outperform conventional solvent-extraction methods in speed, footprint and cost. The company followed up that announcement in September with a report that it had obtained Defense Priorities & Allocations System "DO-B8" rating for its U.S. project, prioritizing industrial supply-chain deliveries under the Defense Production Act, indicating its strategic role in national-security supply chains (https://ibn.fm/Bvdr9).

The importance of developing independent rare earth processing capacity cannot be overstated. Rare-earth elements such as neodymium, praseodymium, dysprosium and terbium power the magnets used in electric-vehicle motors, wind-turbine generators, missile guidance systems and aerospace actuators. China controls approximately 90% of global processing capacity and up to 85% of magnet manufacturing, according to market analysts (https://ibn.fm/gjtvS). Without a domestic pathway from mining through refining to magnet production, the U.S. and its allies remain exposed to supply shocks, regulatory choke points and strategic manipulation.

Ucore has taken significant steps to secure feedstock and expand partnerships, critical in the rare-earth arena where refining capacity represents the primary choke point. In August, the company executed a 10-year nonbinding letter of intent with Critical Metals Corp. of Greenland to secure heavy rare-earth concentrate feedstock for the Strategic Metals Complex. The company then entered a binding strategic partnership with Metallium Limited to integrate flash-joule-heating feed-stock upgrades with RapidSX downstream refining, creating a full feed-stock-to-oxide corridor (https://ibn.fm/DIdSM). In early October 2025 Ucore reaffirmed that its equipment sourcing for the Strategic Metals Complex does not rely on Chinese-origin components, a step that helps insulate the project from Beijing's latest export-control regime (https://ibn.fm/vJHhq).

As global supply chains face increasing disruption from export restrictions and geopolitical risk, Ucore Rare Metals represents a tangible infrastructure solution for Western independence in critical minerals. The company's modular RapidSX platform, backed by U.S. defense funding, integrated feed-stock partnerships and strategic positioning in Louisiana, positions it as a systems-integration player in the rare-earth value-chain race. For nations striving to reduce dependence on a single country for essential metals, such developments may provide the bridge from vulnerability to resilience in strategic supply chains.

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