South Fork Instruments Expands Food Processing Solutions with Hycontrol SureSense+ Foam Detection System

South Fork Instruments has expanded its product offerings with the addition of Hycontrol's SureSense+ foam detection and control system for food processing applications across the Americas. This strategic move addresses persistent challenges in industrial processing where foam management remains problematic for many facilities.

Foam presents significant operational difficulties due to its unpredictable nature and resistance to conventional monitoring methods. Many processing plants currently rely on fixed chemical dosing regimens or standard liquid-level probes, which perform inadequately in foaming conditions. These limitations result in excessive antifoam chemical consumption, inconsistent process control, and unexpected production interruptions that impact efficiency and cost-effectiveness.

The SureSense+ system from Hycontrol was specifically engineered to overcome these industry challenges. Unlike repurposed liquid-level sensors that struggle in foaming environments, the system employs Intelligent Multi-Action (IMA) sensing technology. This advanced approach enables the system to distinguish genuine foam from probe fouling, providing accurate and repeatable measurements even in high-foam or heavily contaminated processing conditions.

Key technical capabilities of the SureSense+ system include detection of foam and foam-liquid interfaces, reliable operation under heavy fouling conditions, fully configurable control outputs for dosing systems, and compatibility with diverse food, chemical, and industrial processes. These features address the core limitations of existing foam management solutions.

John Daly, Technical Director at South Fork Instruments, emphasized the significance of this technology, stating that foam detection has historically been difficult to monitor accurately. The system's specialized probe design, specifically engineered for foam detection rather than repurposed from liquid level sensing, enables precise antifoam dosing exactly when needed. This precision reduces chemical waste and enhances overall process stability.

South Fork Instruments will provide comprehensive support for SureSense+ systems throughout the Americas, offering configuration and integration expertise to ensure reliable operation in demanding processing environments. The company's technical support infrastructure will help food processing plants implement this technology effectively. For additional technical specifications and application information, visit https://southforkinst.com.

The introduction of specialized foam detection technology represents an important advancement for food processing operations seeking to optimize chemical usage, reduce operational costs, and minimize process disruptions. As processing facilities face increasing pressure to improve efficiency and sustainability, solutions that address specific operational challenges like foam management become increasingly valuable for maintaining competitive advantage and operational excellence.